The vibratory tub finishing machine, also named Linear Vibratory Finishing Machine or Vibratory Trough Finishing Machine, is a powerhouse in metal finishing operations. The machine has a box-like shape with all the parts put together so that it can finally do the task without difficulties.
It is a multifunctional tool employed to clean, deburr, and polish metal components using vibration and media. To complete the abrasive and polishing work, the parts are placed in a big tub, along with abrasive or polishing media. The machine will use a vibration force that causes the media and parts to rub against each other. The vibration and friction enable the process of removing bars and smoothing to get a flat surface and achieve the desired results.
The vibrating tub is a very economical machine because of its capability of deburring big parts at a lower volume. It is used in a variety of metal and plastic applications and it suits dry and wet media. A manufacturer who wants to complete a smaller batch order while having larger parts can benefit from this type of multi-purpose machine.
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Rax Machine: Your Premier Vibratory Tub Finishing Machine Manufacturer
Rax Machine has been a leading manufacturer in China, supplying a range of Vibratory Tub Finishing Machines since 1996. If you’re concerned about quality issues with Chinese manufacturers, Rax Machine is here to alleviate your worries. With over 20 years of experience in manufacturing and exporting Vibratory Tub Finishing Machines to the US and other European countries, we can help you save over 50% on expenses and achieve better margins while ensuring top-quality products.
The functioning of the vibratory tub is highly dependent on media and the intensity of vibrations. The machine’s working chamber is filled with components, media, and water. The drive system of the machine vibrates when everything is in place. The vibration gets the media and the particles get agitated.
The metal parts rub against each other to make the burrs, smooth and polish various surfaces. The media type and processing parameters are selected according to the required finish.
The vibration period is preset and ends as soon as the time expires, thereby stopping the vibration motion. This indicates that the process of finishing is complete and it is now time to take the media and the parts outside of the work chamber. A closer examination of the end product will determine if the desired effects were achieved. Now, they are washed and stored for use.
Applications of the Vibrator Tub Finishing Machine
The tub finishing machine is applicable in various industries, including:
Automotive: The machine finishes a large part of the automotive parts, namely engine, suspension, and transmission components.
Aerospace: It is used for the removal of burrs and polishing critical aircraft parts, such as structural parts and landing gears.
Medical: It is used in the final stages of the manufacturing process of numerous medical device components, especially those used in surgery.
Electronics: Applying it in the electronics industry, a machine is used to clean and polish electric parts which is crucial to achieve the desired outcome.
Metal fabrication: It is employed for smoothening fabricated parts, including sheet metal and weldments.
Advantages of Using a Vibratory Tub Finishing Machine
Vibratory tub finishing machines are an integral part of the finishing processes in various industries. The industrial machines provide the following advantages to the production industry.
It’s Cost-Effective
The vibratory tub is a cost-effective machine that reduces manual labor as well as operating costs. It is able to perform a vast amount of work while saving time. It’s a high-yielding product that works with no damage whatsoever during the finishing process. With the machine, you won’t have to worry about additional expenses.
Extreme Versatility
If you want a machine that is capable of different finishing jobs like deburring, cleaning, and polishing, you might as well give the vibratory tub a try. The machine is highly capable of operating large and complex media parts with ease.
Gives Consistent Results
Consistency is second to nature with this vibratory tub finishing machine. Tghe machine highly surpass manual finishing methods, which can be full of mistakes. With vibratory machine, you’re assured of consistent and reasonable finishing. The control media and vibration work in harmony to ensure everything turn out perfectly.
Environmentally Friendly Machine
The vibrational tub is a new fast and gentle technique without chemicals. It uses water as the main medium. Dust generation is greatly reduced in order to create and maintain a clean and safe workplace. Besides, most finishing media used in the machine can be reused; no language of waste enters it.
Gentle on Parts
This machine is characterized by a very gentle finishing procedure because of its careful selection of media and low-impact vibration process. This results in less damage, which is often associated with manual finishing methods.
Common Media Types Used on the Vibratory Tub Finishing Machine
Vibratory tub finishing depends on media for different parts to come out clean. The media selection can be affected by a number of specific factors like workpiece material, the required finishing effect, and the size & form of the part. Some of the common media types used on this machine include:
Ceramic Media
These include materials such as aluminum oxide and silicon carbide suitable for serious deburring, edge breaking, or heavy-duty cleaning. Ceramic media is ideal for deburring and polishing aggressive objects such as steel, stainless steel, and titanium.
Plastic Media
Plastic media include nylon and polyurethane, which are applicable to common operations that include polishing, washing, and light de-burring tasks. In the case of softer metal finishing like aluminum, brass, and copper, plastic media is an ideal option. Plus, they do very well with parts that are super fragile and have a high tendency to damage.
Metal Media
The standard metal material is stainless steel which is used for the heavy operations of deburring, burnishing, and edge radiusing. They can be used for polishing harder materials like steel by providing a fine smooth and shiny finish.
Organic Media
Organic media is made of walnut shells, corn cobs, etc. They are the least aggressive options used for light polishing, cleaning, and removal of surface contaminants. That’s why they are better for finishing lighter or more malleable materials.
Get Your Vibratory Tub Finishing Machine from Rax Machine
A vibratory tub finishing machine is a key part of your manufacturing process and you must be vigilant when choosing one. There are factors like the versatility, features, and quality of the machine that you must consider when buying.
Our RAX Machines give you the best quality, most reliable, and competitively priced vibratory tub finishing machines ever. We provide a selection of machines, and you’re sure to find one that fits your price range and machining needs. In addition, you have the support of our experts whenever you choose our machines to ensure nothing goes wrong. Contact us and let us guide you on the best vibratory tub finishing machine.
FAQs
Why should you use the vibratory tub finishing machine?
These machines offer cost-effectiveness, versatility, consistent results, and an eco-friendly process. It’s easier to operate, reducing the need for manual labor.
What parts does the vibrator tub machine finish?
The vibratory tub is capable of working on various parts in different sizes, shapes, and complexities. It’s designed for large parts but can also work on smaller pieces.
How long does the finishing process typically take?
The cycle time is predetermined based on the complexity of the parts and the desired finishing outcome. It typically takes a few minutes to several hours. Remember, you can repeat the cycle if you don’t get the desired results the first time.
Can anyone operate a vibratory tub finishing machine?
The vibratory tub is simple to operate and comes with various safety features. However, you need some training for media selection and to fully understand the parameters.
The functioning of the vibratory tub is highly dependent on media and the intensity of vibrations. The machine’s working chamber is filled with components, media, and water. The drive system of the machine vibrates when everything is in place. The vibration gets the media and the particles get agitated.
The tub finishing machine is applicable in various industries, including:
Vibratory tub finishing machines are an integral part of the finishing processes in various industries. The industrial machines provide the following advantages to the production industry.
Vibratory tub finishing depends on media for different parts to come out clean. The media selection can be affected by a number of specific factors like workpiece material, the required finishing effect, and the size & form of the part. Some of the common media types used on this machine include: