A vibratory dryer is a special industrial equipment that employs vibration to dry metal and non-metal workpieces following the cleaning and finishing process. In particular, the machine speeds up the drying process of finished workpieces that do need to oxidize by removing moisture from them. It comes in forms that can be easily integrated with vibratory finishing machines. This guarantees a compact and complete industrial finishing framework.
Designed with optional PU lining or Polyurethane lining, vibratory dryers are made to withstand the rigorous industrial use while offering consistent performance. The functional principle of the vibratory dryer is based on the gentle movement of parts via corn cob or maize. The vibratory moisture on the parts’ surface is absorbed by heating and media. The parts surface also gets a shining effect through corn cob and relative movement of parts. This makes the machine ideal for various applications, including chemical, pharmaceutical, electronic and foodstuff industries.
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Rax Machine: Your Premier Vibratory Dryer Manufacturer
Rax Machine is a leading manufacturer of high-quality Vibratory Dyers and Finishing Machines in China since 1996. With over two decades of experience, we have established ourselves as a trusted business partner for entities seeking standard and custom-designed surface finishing solutions. Our state-of-the-art company facilities are equipped with advanced technology for consistent product quality and precision manufacturing. Committed to customer satisfaction, we offer comprehensive services, including customized designs, wide range of standard products, top quality products with competitive factory prices and technical support, to meet your needs.
Features of Our Products:
Stain and dent free drying attaining high lustre surfaces
High flexibility due to continuous or batch operation
Direct interconnection with mass finishing system
Standard pre-separation
Environmentally friendly
Less energy consumption of up to 40%
Temperature adjustable based on practical necessity
Saves on space compared to other drying unit of same output and capacity
Vibratory drying is a technique of drying workpieces sung vibration to remove moisture in industrial process such as food processing, chemicals, electronics and pharmaceuticals. Media and parts inside the vibration dryer are subjected to consistent vibration, facilitating the removal of moisture and residual debris or media.
Vibratory dryers employ heated ground organic material to workpieces following a wet finishing process. Any residue left after on parts can also be cleaned in preparation for coating or plating. The dryers can be utilized standalone or integrated into fully automated finishing machines. Vibratory dryers are effective, safe and efficient due to their unique hot air blower or direct heat-band technology.
Types of Dryers for Mass Finishing Machines
Rax Machine offers various types of vibratory dryers with different models, including the following:
HTZ drying centrifuge – ideal for stain free drying of small parts
TT drum dryer – deal for polishing or drying scooping or flat work pieces
Belt dryer – ideal for sensitive workpieces that can easily get dinged or nicked during the drying process
Rotary dryer – ideal for cost-effective and efficient drying outcomes
These types of dryers can be grouped into single lap continuous or batch processing vibratory fryer machines. The primary difference between them is that the former is computerized or automatic while the later requires the input of the operator.
How to operate a Vibratory Dryer?
Equipment and Media
Vibratory dryer
Control panel
Power supply
Safety equipment
Separation screens
Media, including plastic media, plastic media and stainless-steel media.
The recommended power supply is a 3 phase with an input power supply of 220-480V at 50/60Hz.
Operating procedure
To effectively and efficiently operate a vibratory dryer, you need to understand each step of the process. Here’s a step-by step guide:
Prepare the vibratory dryer and place it on a level and stable surface and check the compatibility of the power supply with the machine.
Load the vibratory dryer bowl with wet parts of components and add the appropriate media to help in the finishing and drying process.
Adjust the intensity of the vibration and speed according to the materials being processed along with the desired drying results. Recommended speed is 60-250 rpm.
Switch on the vibratory dryer and begin monitoring the drying process for drying uniformity and prevention of over-drying.
After the end of the drying cycle, turn off the dryer and carefully remove the dried workpieces from the vibratory dryer.
Clean the media and vibratory dryer bowl to remove any contaminants or debris for subsequent use.
Factors to consider in selecting a vibratory dryer machine
Choosing the right vibratory dryer for your application necessitates careful consideration of various factors to guarantee efficiency and optimal performance. The key factors to consider include:
Space requirements
It is essential to consider the machine size so that you can make informed decision on how much space of the industrial space is needed.
Drying or cooling process
Select a vibratory dryer machine based on the method you aim dry workpieces considering the purchase cost operational cost.
Overall design
Each vibratory dryer machine comes with different capabilities, designs and specifications. Thus, make a machine choice based on your specific application.
Durability
Opt for machines made from durable material such as corrosion-resistant alloys or stainless steel for resistance to tear and wear as well as longevity.
Fragility
Consider a vibratory dryer that can meet your specific needs and keep in mind that vibratory dyers are built to handle different fragility of parts. Thus, consider the type of workpiece the vibratory dryer can cool or dry.
Capacity
It is crucial to consider the capacity of the vibratory machine because each carrying volume at a go determines the time it will take to dry several workpieces. The carrying capacity of each barrel varies from manufacturer to manufacturer and from machine to machine.
Energy and noise
Notably, vibratory dryers tend to be noisy and loud when in operation. Consider machines that feature noise reduction designs, especially if it will be operated in a noise-sensitive setting.
In terms of energy consumption, consider machine models that energy-efficient to minimize environmental impact and operating costs.
Proper maintenance of a vibratory dryer
It is recommended to perform regular checking and maintenance of the vibratory dryer components before usage. This can guarantee long-lasting usage.
Habitually check for exterior or internal damages of the vibration dryer to help safeguard the workplace from various preventable accidents.
Frequently Asked Questions (FAQ)
What is a vibratory dryer?
A vibratory dryer is an industrial machine that dries and finishes parts following wet processing, removing moisture through vibration to attain a polished finish.
How does a vibratory dryer machine work?
A vibratory dryer machine works by using vibration to gently move parts via corn cob, shaking off the moisture from media and parts inside a rotating bowl. This ensures uniform finishing and drying.
Can I customize the vibratory dryer machine to meet my needs?
Yes, Rax Machine offers a variety of standard and customizable designs tailored to meet your needs.
Conclusion
Rax machine stands out as a leading Chinese manufacturer of Vibratory Dryers with ISO audited suppliers. We offer top-quality vibratory dryer machines at competitive factory prices, with standard and customizable designs tailored to meet your needs. Choose Rax Machine for an efficient system that solves supply chain issues and unparalleled value for your return in investment as our customer, partner, or business.
